Quality Control Technician – Boone, IA

Full time @Leviat posted 3 weeks ago

Job Description

Leviat, a CRH company, is a global leader in insulating, lifting, anchoring, and connecting technology for the construction industry. Leviat’s engineered products and innovative construction solutions are used in a variety of market segments from residential to infrastructure, enabling users to build better, stronger, safer, and faster. The company employs nearly 3,000 people at 60 locations globally. Leviat’s suite of trusted product brands include Meadow Burke, Halfen, and Thermomass.
Job Responsibilities
Develop a process to perform hourly QC checks in each area:

Pultrusion

Perform hourly QC tests on rod from each die cavityQC tests include checking critical dimensions, performing hardness tests, and flexural or double shear testingSpot check glass strands to make sure the right number of lines are being used for the product being producedEquipment includes dial indicators, calipers, Phase II Rockwell hardness tester, and flex testing equipment

Cut Off

Check if rods are being cut within tolerance and mark if dimensions are good or bad on the QC hourly sheetRods must be checked to their drawing at a tolerance of +/- 1mmIf rods are out of tolerance or nearly out of tolerance, adjustments need to be made immediately to the sawCheck tags for proper color, lot #s, and productEquipment used; steel ruler, calipers, Go-NoGo Gauges

Molding

Check critical dimensions of a complete shot from each machineCheck collar placement, alignment and colorCheck tags for proper color, lot #s, and productEquipment used; steel ruler, calipers

Foam

Check with operators hourly to verify tolerances and procedures are being checked and done correctlyCheck data for trends and report graphed data to Owens CorningVerify that the foam is the correct type and size according to the drawing at each work stationEquipment used: Tape measure, steel ruler​​​​​​​

Develop procedures to hand QC from one shift to the next shift QC tech

Such as; segregated parts, trouble areas, short shots and changeovers/maintenance on molding machines

Assist with production and other duties as assigned (consult with shift supervisor)

Monthly Duties

Check all calipers and equipment on internal calibration log (quarterly)
Examine and compile data from QC Logs into plots that show relevancyGraphs for foam

Other charts/graphs as needed

Clean all QC equipment and work station
Maintain/organize all documents pertaining to QC

Other Duties

Assist supervisor with training involving QC duties
Work with Production and Operations Managers to develop new procedures and to discuss corrective actions
Assist the third-party inspectors during quarterly audits
Maintain Customer Complaint Log and CAR Log
Maintain Calibration Log
Maintain and Update QC boards

Include procedures, notes, cheat sheets, and examples

Maintain and Update QC VOP’s
Assist in time/motion studies as pertains to QC
Communicate status of QC program

Give feedback as to improvement/issues regarding the QC programElaborate on any problems that have occurred and solutions being implemented

Perform root cause analysis to determine PCAR and CAR problems

Implement corrective actions determined by CAR when necessaryInvestigate any problems that arise concerning QC

Notes

(CAR- Corrective Action Report)(PCAR- Preventative Corrective Action Report)
Job Requirements

Bachelors Degree or equivalent experience
2+ working at a plant/manufacturing environment
Experience with QC and safety procedures
Computer knowledge – ie. Microsoft Office/Excel
Strong sense of urgency and proven track record of improving process​​​​​​​

What CRH Offers You

Highly competitive base pay
Comprehensive medical, dental and disability benefits programs
Group retirement savings program
Health and wellness programs
A culture that values opportunity for growth, development, and internal promotion

Job Type: Full-time
Benefits:

401(k)
401(k) matching
Dental insurance
Employee assistance program
Health insurance
Health savings account
Life insurance
Paid time off
Referral program
Vision insurance

Schedule:

8 hour shift
Day shift

Work Location: One location

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